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Industry 4.0 technology and automation developed in‑house

Dai Prà grout plants integrate Industry 4.0 technology and automation systems, born from collaboration between industry experts and innovators, to control batching, grouting and data from a single system.

Plant automation lets you manage the grouting process with precision and full traceability. The built-in data logger records pressure, flow rate and the GIN curve in real time, stops grouting at the set pressure or volume, and reports the data for every borehole and valve.

Explore automation
Dai Prà grout plant with integrated control panel

Weighing system

  • Store mix recipes with two or more components and batch water, cement and other additives accurately with integrated weighing systems.
  • A dedicated water pump automatically fills the colloidal mixer with water to make the mix.
  • Pneumatic valves control loading from the screw conveyor, fed by a big bag silo, and transfer from the colloidal mixer to the agitator.
  • When the agitator runs empty, level sensors start a new batch to keep the cycle going, including in containerised setups.
Automatic DEOL100-T300-AG750 plant with load cells under the tank Load cells

Built-in data logger

  • Set up via touchscreen or remotely.
  • Records pressure, flow rate and the GIN curve in real time, along with any other parameters the designers require.
  • Stops grouting once the set pressure or volume is reached and adjusts grouting parameters automatically.
  • Downloads injected volume, flow rate and pressure data for each borehole or, for tube-à-manchette grouting, for each valve.
Dai Prà plant with three grout pumps and built-in data logger PLC control panel display on the Dai Prà plant Flowmeter built into the grout circuit

PLC (Programmable Logic Controller)

Flowmeter and pressure sensor

PLC and software

  • Set mix recipes and the parameters to follow on site.
  • Records data and exports it via USB and the cloud for daily reporting.
  • Shows grouting data in real time.
  • Multilingual: operators work in their own language.
Dai Prà PLC display for controlling grout flow rate, pressure and volume

Boost your productivity.

See how automated grout plants improve efficiency, quality and control on site.

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Dai Prà PLC display
PLC and software